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Tungsten rod crack detection

Tungsten rod crack detection

They polished the surface off and took pictures of the interior.  The most visible features were internal cracks.  The crack in the middle picture runs though a pinhole.  There were also pinholes without cracks.
The tips also had internal voids or holes. Finally the carbide grains were not evenly distributed in the cobalt matrix so there is a puddle of cobalt with no carbide in it.
The pressure forces carbide grains, along with the binder, into the open pores. Low levels of binder lakes are not considered harmful to performance, but a large number of lakes may structurally weaken a cemented carbide part.
It wasn't all the time and some times it was a lot worse than others.  The carbide supplier had examined the parts and said that there was nothing wrong with them.  We received the parts and sent them to an outside source. 
Of 5 mm were prepared from a 1 m long rod ( 12 mm, the deformation axis along the rod) 17. micro-cracks network along the grain boundaries is always detected in. Tungsten cracking leads to separation of material peaces with further.
Common Tungsten Carbide Defects From the book Building Superior Brazed Tools. Buy the Book Internal The most common and most serious problems in Carbide are internal.  Left is a well made tip that suffered impact and had only minor chipping in one corner. 
Eddy Current Crack Detection. steering knuckels. Steering Knuckles tie rods. tie rods hollow shafts. hollow shafts hip joint balls. hip joint balls jacket tubes.
Carbon steels, stainless alloys, copper, aluminum, titanium and other non ferrous. Welds, Weld line faults, and Butt Welds; Short Surface Subsurface Cracks. to detect short defects, and rotating probes are used for longitudinal defects.
Overview Application Eddy Current Testing References Hardness Testing and Structure Testing Instruments. Crack Detection and Flaw Testing Instruments. NDT Newsletter Archives.
Common Tungsten Carbide Defects. Eta phase is a carbon deficient form of tungsten carbide that results in a. Crack Detection and Inspection Techniques.
A welding defect is any flaw that compromises the usefulness of a weldment. There is a great. Deeper defects can be detected using the Radiographic (X- rays) and/or Ultrasound (sound waves) testing. Other causes include too small of an electrode angle, a dampened electrode, excessive arc length, and slow speed.
Austenitic stainless steel and nickel alloy electrodes will produce a weld metal which. Surface-breaking hydrogen cracks can be readily detected using visual. EN ISO 5817: 2007 Welding - Fusion-welded joints in steel, nickel, titanium and.
Right is tip that was poorly made and failed along a fault line.  Refer to our. Carbide Material Section for more information on Carbide used as Tool Tipping Material. Why This is Important The customer reported some chipping and breaking during grinding.