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Tungsten rod crack detection
Eddy Current testing is generally the best choice to inspect wire in line with cold heading operations such as spring making and other parts forming, and for checking continuity, alloy and other conditions.
Eddy current of tally 6.3 accounting software tests are also frequently used to locate welds and splices in insulated cable. The choice of equipment depends on the nonconforming conditions you wish to detect and the size and characteristics of the material.
Sensitivity is determined by the smallest diameter of wire that can be clearly seen on the radiograph. A penetrameter is not an indicator or gauge to measure the size of a discontinuity or the minimum detectable flaw size.
Typical flaws and conditions that can be detected include: Welds, Weld line faults, and Butt Welds. Short Surface Subsurface Cracks Continuous Surface or Subsurface Defects Breaks in Wire Rope. Chevron cracks Laps Seams Slivers Continuity checking Variations in heat treat, grade, alloy and hardness.
Other flaws conditions Testing Wire Testing Cold Drawn Wire. MAC eddy current systems are available to test cold drawn wire, on a processing machine such as a bull block or cold header.
The radioactive isotopes most widely used in industrial radiography are Cobalt 60 and Iridium 192. Gamma rays emitted from these isotopes are similar to X-rays, except their wavelengths are usually shorter. This allows them to penetrate to greater depths than X-rays of the same power.
An eddy current tester, such as the MultiMac, used with rotary test probes, can detect surface cracks in the wire as it is fed into the header for forming into a roller bearing or other part.
It is an indicator of the quality of the radiographic technique. Radiographic images are not always easy to interpret. Film handling marks and streaks, fog and spots caused by developing errors may make it difficult to identify defects.
X-rays are produced by high-voltage generators. As the high voltage applied to an X-ray tube is increased, the wavelength of the emitted X-ray becomes shorter, providing more penetrating power. Gamma rays are produced by the atomic disintegration of radioisotopes.
For detecting typical defects such as cracks, butt welds, inclusions, and other. can also be used on small diameter material such as tungsten filament wire.